FLUID POWER LABORATORY


HYDRAULIC TRAINER

 

 

FPL-001      PNEUMATIC CIRCUIT TRAINER.

 

                              The pneumatic circuit trainer is the advanced version of pneumatic circuits primer thus, experimental range is expanded that than the primer.

                              This includes following components.

                        1.   Double Acting Pneumatic Cylinders                      : 2 Nos.

                        2.   Single Acting Pneumatic Cylinders                        : 1 Nos.

                        3.   Five Port Double Pilot Valve                                : 2 Nos.

                        4.   Five Port Single Pilot Valve spring return : 2 Nos.

                        5.   Five Port Hand Level operated spring centered
three position valve.                                              :1 No.

                        6.   Three Port two position palm operated NO valve  :1 No.

                        7.   Three Port two position palm operated NC valve  :1 No.

                        8.   Three Port Single pilot Spring Return valve            :1 No.

                        9.   Three Port Roller lever operated Return valve       : 4 Nos.

                      10.   Quick Exhaust valve.                                            : 1 No.

                      11.   Flow Control Valve.                                             : 1 No.

                      12.   Roller operated Electrical Limit Switches.              : 4 Nos.

                      13.   Three Port Double operated 230 V AC. solenoid

                              Valve.                                                                   : 2 Nos.

                     14.   Work Bench operated components mounted on
board & brass fittings fitted on all components.

                     15.    Nylon Tubings.                                                     

                              500 mm.                                                               : 10 Nos.

                              1000 mm.                                                             : 5 Nos.

                     16.    Sintered Branz Metallic Silencer                            : 1 No.

                     17.    Instruction Manual 1 Copy.

                        Service Required

                        230 V. AC. Supply.

                        Air Supply from 7.5 HP Compressor.

 

FPL-002      HYDRAULIC CIRCUIT TRAINER.                                      

 

                        It Consists of :

 

                        1.   Hydraulic Power Pack :

                              10 LPM, 40 Kg/cm2, 1 HP motor coupled to Gear pump.

                              Gear Pump                                   : Discharge     : 10 LPM.

                              Pressure                                       : upto 40 Kg/cm2

                        2.   Hydraulic cylinder

                              Bore 40 mm Stroke                      :  100 mm.

                              Single Acting                                :  1 No.

                              Double Acting                              :  1 No.

                        3.   Pressure Relief Valve                   :  1 No.

                        4.   Directional Control Valve             :  1 No.

                        5.   Non Return Valve                        :  1 No.

                        6.   Sequencing Valve                        :   1 No.

                        7.   Pressure Reducing Valve             :   1 No.

                        8.   Flow Control Valve                    :    1 No.

                        9.   Solenoid Valve                           :    1 No.

                      10.   Manifold                                     : Multicoated block for drain                                                     connections.

                      11.  Hydraulic Motor                         : Balanced Vane : 1 No.

                      12.  Pressure Gauges                         : 2 Nos.

                      13.  Filter : 25 Microns                      : 1 No.

                      14.  Oil Reservoir                              : 45 Ltr Capacity.

                      15.  Hydraulic Hoses provided with quick change couplings : 5 No.

                      16.  All  the valves & components are mounted on the panel made from 10 M.S. sheet.  The whole unit mounted on M.S. frame for which castors
are provided.

                        Services Required :
1. Hydraulic Oil : 80 Ltr - SAE 68.
2. Power Supply  : 230 V. AC. 50 Hz.

 

FPL-003      PNEUMATIC SERVO SYSTEM.                         

 

                        A.   Input Drive Unit Of :
a.   D.C. Motor ¼ HP Variable speed.

b.   Reduction Gear Unit.

c.   D.C. Dimmerstat for speed control.

                        B   Output Assembly :
a.   Air Jack Unit.
b.   Output Transfer Unit.
c.   Load Disc.
d.   Feed Back Linkage.

                        C   Strip Chart Recorder Assembly :
a.   Synchronous Motor of suitable capacity. 230 V x 33 RPM.

                        D   Main Board Assembly :
a.   Control Block.
b.   Filter Regulator.
c.   Transfer Linkage.
d.   On/Off Valve.
e.   Electric Control Valve.

 

FPL-004      HYDRAULIC SERVO SYSTEM.                        

 

                        It Consists of :

                        1.   Hydraulic Power Pack :

                              Discharge                         : 10 LPM.
Pressure                           : 40 Kg/cm2

                        2.   Relief Valve                      : 1 No.

                        3.   Four Way directional control valve : 1 No.

                        4.   Damper Unit.

                        5.   Two Channel Strip Chart Recorder.

                        6.   Double Acting Cylinder : 1 No.

                        7.   Whole   system   mounted   on   board  which is fixed on M.S. Frame provided with castors.

                        Services Required :
1. Hydraulic Oil : 80 Ltr - SAE 68.
2. Power Supply  : 230 V. AC. 50 Hz.

 

FPL-005      HYDRAULIC ACCUMULATOR TEST RIG.        

 

                              Analogy   to   the   electric accumulator or storage battery, the hydraulic,   accumulator  is an apparatus for temporary storing the generated energy of water/oil.

                        a.   Hydraulic Accumulator :

                              Ram Dia                :           49.8 mm.

                              Cylinder I.D.            :           50 mm.

                              Cylinder O.D.          :           80 mm.

                              Height of Ram          :           200 mm.

                              Ring Weight             :           50 Kg.

                        b.   Hydraulic Press :

                              For    stored   energy   utilization   of   Hydraulic   Accumulator 
capacity 50 Kg. max.

                        c.   Hydraulic Power Pack :

                              Discharge             : 10 LPM.

                              Pressure                  : 40 Kg/cm2

                              Gear Pump              : Delivery 10 LPM at Kg/cm2

                        d.   Accessories :
i.    Set of weights : 5 Nos.
ii.    Pressure Gauges wherever necessary : 4 Nos.
iii.   Oil Tank - 70 Ltr Capacity.
iv.   Relief Valve : 1 No.
v.   Non Return Valve : 1 No.
vi.   4/2 way directional control valve : 1 No
vii.  2/2 way directional control valve : 1 No

                        e.   Instruction Manuals :

                              2 copies with operating procedure & maintenance details.

                        f.    Service Required :

                              Hydraulic Oil          : 90 Ltr. SAE 68 No.

                              Power Supply          : 230 V AC. 50 Hz.

 

FPL-006      HYDRAULIC INTENSIFIER TEST RIG.                     

 

                              Hydraulic Intensifier  is a device for stepping up the pressure of   oil   in   machine  requiring very high pressure during their working  period.  The working of such machine if intermintent.  The   intensifier   is analogues to an electric transformer which steps   up   the  voltage, the difference being that where of the transformer  supplies current at stepped up the higher voltage continuously.    The   intensifier   supplies   the liquid at higher pressure immediately.

                        a.   Hydraulic Accumulator :

                              Fixed Ram Dia. I.D.                   :           49.8 mm.

                              Movable Cylinder Diameter        :

                              I.D.                                            :           50 mm.

                              O.D.                                          :           80 mm.

                              Stroke                                        :           200 mm.

                              Fixed Cylinder Diameter   :

                              I.D.                                               :           80 mm.

                              O.D.                                             :           110 mm.

                              Test Pressure                                :            25 Kg/cm2

                        b.   Hydraulic Press :

                              For    stored   energy   utilization   of   Hydraulic   Accumulator capacity 50 Kg. max.

                        c.   Hydraulic Power Pack :

                              Discharge             : 10 LPM.

                              Gear Pump              : 1 “ x  ¾ “ .

                              Press                       : 0 - 8  Kg/Cm2.

                              Motor                      : 1 HP, 1440 RPM.

                         d.   Accessories :

                                i.    Oil Reservoir  : 100 Ltr. Capacity.

                              ii.    Pressure Gauges wherever necessary : 4 Nos.

                              iii.   Relief Valve : 1 No.

                              iv.   Non Return Valve : 1 No.

                              v.   4/2 way directional control valve : 1 No

                              vi.   2/2 way directional control valve : 1 No

                              vii.  Necessary block valves, fittings, hydraulic hoses will be provided.

                         e.   Necessary pipe line & Fittings are provided.

                         f.    Pressure  gauge, Vacuum gauge, Switch, Starter, Stop clock, Energy
 meter, gate valve will provided.

                        g.   1   Copy   of   Instruction   Manual with operating procedure & maintenance details.

 

FPL-007      TORQUE CONVERTER TEST RIG.             

                        The Unit Consists of :

                        a.   Hydraulic Torque Converter :

                              Capacity    : @ 9.55 Kg/mtr.

                              Speed          : 1000 - 2000 RPM.

                        b.   Driving Unit :

                              D.C. Motor : 10 HP Capacity.

                                                            : 230 V.

                                                            : 2880 RPM.

                        c.   Control Unit :

                              Thyrister   of   microprocessor   based  control unit for variable speed arrangement.

                        d.   Torque Measuring Device :

                              Mechanical device provided for torque measurement.

 

FPL-009      HYDRAULIC RAM.                                           

 

                        The Unit Consists of :

                        a.   Datacones   Hydraulic   Ram   of   size 2 “ x ¾ “ to work from a supply head of 8’ & to discharge 360 LPH at 45’ deliver head.

                        b.   Water   supply   tank  of size of 0.6 x 0.6 x 1 m. with a diffuser inlet   supply   line,   gauge   glass   &   scale fittings, over flow arrangement drain cock supply pipe line  of 2” m dia. & length 50 ‘   with   coupling at both end to connect the supply tank to the   Hydraulic   Ram   delivery   pipe   line   with control valve.

                        c.   Water   supply   tank   of size of 0.3 x 0.3 x 0.6 m. with gauge glass   &   scale   fittings,   10  drain valve for measurement of useful water.

                        d.   Hook gauge & V Notch plate to measure the waste water.

                        e.   Instruction Manual 1 Copy.

 

FPL-010      GEAR PUMP TEST RIG.                                    

 

                        The Unit Consists of :

                        a.   The   set   up   consists   of   gear  pump of size 1” x 1” (Make Radicon) coupled to 3 HP 3 Phase, 440 V. Motor.

                        b.   M.S.  Collecting tank of size 0.3m x 0.3m x 0.6m. Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge M.S. sheet.

                        c.   All items mounted on strong M.S. stand.

 

FPL-011      LOBE PUMP TEST RIG.                                   

                        The Unit Consists of :

                        a.   The   set   up   consists   of   Twin   Lobe  pump of size 1” x 1” coupled to 2 HP 3 Phase, 440 V. Motor.  Pump provided with Relief Valve.

                        b.   M.S.  Collecting tank of size 0.3m x 0.3m x 0.6m. Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge M.S. sheet.

                        c.   All items mounted on strong M.S. stand.

                        d.   Necessary pipe line & fittings are provided.

                        e.   Pressure  gauge, Vaccum gauge, Switch, Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1   Copy   of   Instruction   Manual   with   operating procedure & maintenance details.

 

FPL-012      GEORTOR PUMP TEST RIG.                          

 

                        The Unit Consists of :

                        a.   The set up consists of Geortor pump of size 1” x 1” coupled to 2   HP   3   Phase,   440 V. Motor.  Pump provided with Relief Valve.

                        b.   M.S. Collecting  tank of size 0.3m x 0.3m x 0.6m. Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge M.S. sheet.

                        c.   All items mounted on strong M.S. stand.

                        d.   Necessary pipe line & fittings are provided.

                        e.   Pressure  gauge, Vacuum gauge, Switch, Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1   Copy   of   Instruction   Manual with operating procedure & maintenance details.

FPL-013      VANE PUMP TEST RIG                                   

                        The Unit Consists of :

                        a.   The set up consists of Vane pump of size 1” x 1” coupled to 2 HP 3 Phase, 440 V. Motor.  Pump provided with Relief Valve.

                        b.   M.S.  Collecting tank of size 0.3m x 0.3m x 0.6m. Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge M.S. sheet.

                        c.   All items mounted on strong M.S. stand.

                        d.   Necessary pipe line & fittings are provided.

                        e.   Pressure  gauge, Vacuum gauge, Switch, Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1   Copy   of   Instruction   Manual with operating procedure & maintenance details.

FPL-014      GEAR TYPE HYDRAULIC MOTOR TEST RIG.  

 

                        The set up Consists of :

                        a.   Gear type Hydraulic Motor developing Torque 1 Kgm. at 20 Kg/Cm2 driven Hydraulic pressure by Hydraulic Power Pack.

                        b.   Hydraulic Power Pack :

                              Discharge                         : 10 LPM.

                              Pressure                           : 40 Kg/cm2

                              Gear Pump Coupled to 1 HP 1440 RPM.

                        c.   Rope & Weight arrangement provided to lift the weights.

                        d.   M.S. Oil Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge   M.S.   sheet.   Necessary   pipe   line  & fittings will be provided.

                        e.   Pressure gauge, Vacuum gauge, Switch, Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1 Copy of Instruction   Manual with operating procedure & maintenance details.

 

FPL-015      VANE TYPE HYDRAULIC MOTOR TEST RIG.   

                        The set up Consists of :

                        a.   Vane type Hydraulic Motor developing Torque 1.2 Kgm. at 20 Kg/Cm2 driven Hydraulic pressure by Hydraulic Power Pack.

                        b.   Hydraulic Power Pack :

                              Discharge                         : 10 LPM.

                              Pressure                           : 40 Kg/cm2

                              Gear Pump Coupled to 1 HP 1440 RPM.

                        c.   Rope & Weight arrangement provided to lift the weights.

                        d.   M.S. Oil Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge   M.S.   sheet.   Necessary   pipe   line  & fittings will be provided.

                        e.   Pressure gauge, Vacuum gauge,  Switch, Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1   Copy   of   Instruction   Manual with operating procedure & maintenance details.

 

 

FPL-016      PISTON TYPE HYDRAULIC MOTOR TEST RIG.

                        The set up Consists of :

                        a.   Piston   type   Hydraulic Motor developing Torque 1.5 Kgm. at 20 Kg/Cm2  driven   Hydraulic  pressure   by  Hydraulic Power Pack.

                        b.   Hydraulic Power Pack :

                              Discharge                         : 10 LPM.

                              Pressure                           : 40 Kg/cm2

                              Gear Pump Coupled to 1 HP 1440 RPM.

                        c.   Rope & Weight arrangement provided to lift the weights.

                        d.   M.S. Oil Reservoir of size 0.5m x 0.5m x 0.5m. made from 10 gauge   M.S.   sheet.   Necessary   pipe   line  & fittings will be provided.

                        e.   Pressure gauge, Vacuum gauge, Switch,  Starter, Stop clock, Energy meter, gate valve will provided.

                        f.    1   Copy   of   Instruction   Manual with operating procedure & maintenance details.

FPL-017      DYNAMOMETER CAPACITY ( CALIBRATION )

                    TEST RIG                                                                   

                        The Setup Consists of :

                        a.   Hydraulic Dynamometer of 10 HP capacity at 1550 RPM.

                        b.   D.C. Motor of 10 HP Capacity.

                        c.   Variable speed drive for D.C. Motor.

                        d.   Energy meter, Voltmeter & Ammeter.

                        e.   Instruction Manual : 1 Copy.

                        Service Required :

                        Water at 1 Kg/Cm2 & flow rate 350 LPM.