METALLURGY LABORATORY


SINGLE DISC POLISHING MACHINE

 

 

 

Instruments / Equipments under this section are divided mainly in Ten Parts to cover approximately whole range of this laboratory. Beside this if you Have any particular requirements. Kindly obligue us. 

 

MET-001         MICROSCOPE          :           Inverted stage microscope and accessories.

                                                                        ( Refer Item No. 1 to 14 )

 

MET-002         CUTTING                   :           Abrasive Cut Off Machine

                                                                        ( Refer Item No. 15 )

 

MET-003         GRINDING                 :           Belt sander & Polish Paper Stand.

                                                                        ( Refer Item No. 16 )

                                                                                               

MET-004         MOUNTING               :           Bakelite Powder & Molding Press

                                                                        ( Refer Item No. 18 )

 

MET-005         POLISHING               :           Single / Double Disc Polishing Machines

                                                                        ( Refer Item No. 26 )

 

MET-006         HEAT TREATMENT  :           Muffle Furnace & Hot Plate.

                                                                        ( Refer Item No.  28 TO 29 )

 

MET-007         CONSUMABLES       :           Silvate Cloths/Polishing Powder etc.

                                                                        ( Refer Item No. 30 to 37 )

 

MET-008         MODELS                    :           Metallurgical Models.

                                                                        ( Refer Item No. 38  to 44 )

 

MET-009         NDT TESTING          :           Non Distructive Testing Items.

                                                                        ( Refer Item No 45 to 47 )

 

MET-010         OTHERS                    :           Rubber Testing & Ericson Testing.

                                                                        ( Refer Item No. 48 to 49 )

 

MET-001         METALLURGICAL MICROSCOPE                                                            

 

                  1.   INBT 2 – Inverted stage binocular

                        metallurgical microscope

 
OPTIONAL ACCESSORIES FOR MICROSCOPE TYPE INBT2

                  2.   Set of graduated eyepiece.                                                                

                  3.   Drum micrometer eyepiece                                                               

                  4.   Analyser polriser attachment                                                             

                  5.   Screen viewing attachment                                                             

                  6.   Transmitted light attachment                                                            

                  7.   Grain size compression eyepiece                                                    

                  8.   Test strip attachment                                                             

                  9.   Microphotography attachment without camera                       

                  10. ‘Zenith’ 35  mm SLR Camera                                                

                        ( for use with above item Nos. 9 )

 
RECOMMENDED SPARES FOR MICROSCOPE TYPE INBT 2

                  11. 12 V 50 VA  Toungstan halogen lamp                                               

                  12. Lens cleaning tissue paper book                                                       

                        ( Recommended Purchase 6 Nos. )

                  13. Monocular Metallurgical microscope

                        Ach. Objective             -           M 10 x & M 45x                       

                        Eyepieces                   -           10x

                        Magnification               -           450x

                        Filters                          -           Green & Blue

                        OPTION-I

                        Model DT.  – 7 ( Indian Optics )                                                         

                        OPTION -II

                        Model Dt.   – 7 ( Imported Optics )                                         
        

                  14. Binocular Metallurgical Microscope

 

                        Ach. Objective             -           M10x & M 45x 

                        Eyepieces                   -           10x  in pairs.

                        Magnification               -           450x

                        Filters                          -           Green & Blue

                        Built in Halogen lamp illumination

 

                        OPTION-I

                        Model DT -  8   ( Indian Optics )                                                         

 

                        OPTION -II

                        Model DT -  8  ( Imported Optics )                                                     

 

MET-002         CUT OFF MACHINE                                                                        

                  15. Abrasive Cut off Machine

MET-003         GRINDING MACHINE ( Belt Grinder )

                                    Motor               :           ¼   HP

                                    Belt Size          :           100  x 915 mm

                                    Grinding Area  :           100  x  150

                  16. OPTION 1                   :           Dry Type                                            

                  17. OPTION 2                   :           Dry Wet Type                                     

                                                                        ( With Coolant Pump )

MET-004         SPECIMEN MOUNTING

                  18. Bakelite Mounting Press                                                                    

                  19. Bakelite Powder                                                                                 

                  20. Mould Release Spray                                                                         

                  21. Die Set For Mounting Speciments.                                                  

                        With Cold Setting Resin

                  22. Cold Setting Resin                                                                             

                        ( Liquid 400 ml Powder  400  gms)

  OTHER ITEMS FOR SPECIMEN PREPARATION

                  23. Specimen Leveller                                                                             

                  24. Engraver For Number Engraving                                                       

                  25. Dryer – For Specimen Drying                                                

MET-005   POLISHING MACHINES

                  26. SINGLE DISC POLISHING DRYING                                              

                        For polishing of Metallographic

                        Structures

                        Motor                           :           ¼   HP

                        Disk Diameter with     :           8 “

                        Paper clamping disc   :

                        Power supply              :           230  VAC, Single phase

 

                  27. DOUBLE DISC POLISHING MACHINE                                           

                        For polishing of Metallurgical

                        Structures.

                        Motor                           :           ¼  HP

                        Disc Diameter with

                        Variable Speed and having

                        One Paper claming disc

                        Power Supply :           230  V, AC Single phase

 

MET-006         HEAT TREATMENT

 

28.  MUFFLE FURNACE

     

      Working Temperature:            930° C            

      Control                        :           Energy Regular Supplied  With

                                                      Pyrometer &  Cr / A 1  Thermocouple

      Size                             :           Internal Dimensions

      a.         25 cm  x  13 cm  x 13 cm                                                      

                  Rating :           1.6  Kw

      b.         30  cm  x 15 cm  x  15 cm                                                   

                  Rating :           2.5  Kw

      c.         45  cm  x 23 cm  x  23 cm                                                     

                  Rating :           0.5  Kw

 

                  29. HOT PLATE                                                                                    

      Laboratory Hot Plate With Energy Regulator

 

MET-007         CONSUMBLES

30. Chamois Leather                                                                            

      ( Recommended Purchase  12  Nos )

31. Silvent Cloth                                                                                   

      ( Recommended Purchase  12  Nos )

32. Velvet Cloth                                                                                        

      ( Recommended  Purchase 12  Nos )

33. Polish Paper                                                                                  

      ( Recommended Purchase 25 Nos. of each

        Grade 0   2/0  3/0  4/0  Total 100 Nos)

34. Lavigated Alumina Powder. Grade A                                  

      Micron size 0.014                                                                               

      ( Recommended Purchase 0.5 Kg)

35. Lavigated Aluminia Powder Grade B                                     

      Micron size 0.017                                                                            

      ( Recommended Purchase 0.5 Kg )

36. Lavigated Aluminia Powder Grade C                                     

      Micron size 0.024

      ( Recommended Purchase  1.0  Kg)

37. Alumina Powder  1000 Mesh                                               

      ( Recommended Purchase  1.0  Kg)                                                

                                                                                                                     

MET-008         MODELS

 

38. METALLURGICAL MICROSTRUCTURE SET                             

This set consists of different Metallurgical  Structure specimen. Fully polished, prepared and etched. Description of each structure is Given. Full set comes in special wooden box. The set is classified in following group.

      a.         Plain Carbon Steels

                        b.         Cast Iron

                        c.         Non Ferrous Metal

                        d.         Heat Treated Steels

                  39. Edge Dislocation Model Kit                                                                

                  40. Screw Dislocation Model Kit                                                              

                  41. Space Lattice Model Kit                                                                     

                  42. Shapes of 7 crystal  Structure                                                        

                  43. Index Systems For Crystal Planes                                                    

                        ( Millar indices )

 

                        a.         Simple Cube               :           Planes

                                    ( F. C. C. 100 Plane, F. C. C.  110 plane, F. C. C. 111 Plane )                    

                        b.         Face Centered Cube    :           Planes            

                                    ( F. C. C. 100 Plane, F. C. C.  110 plane, F. C. C. 111 Plane )        

                        c.         Body Centered Cube    :           Planes

 

                                    B. C. C.           -           100 Plane       

                                    B. C. C.           -           110 Plane

                                    B. C. C.                       111 Plane

                 

                  44. TYPICAL STRUCTURE

                        a.         CRYSTAL LETTERS UNIT CELL MODELS                     

                                    Sodium Chloride                                                                    

                                    Cesium Chloride                                                                    

                                    Postesium  Chloride                                                         

 

                        b.         STRUCTURE OF SEMICONDUCTORS

                                    Diamand Unit Cell                                                                

                                    Graphite ( 3 layers )                                                                 

                                    Silicon                                                                                    

 

                        c.         CLOSE PARK MODELS

                                    Iron ( B. B. C.)                                                            

                                    Copper ( F. C. C.)                                                                  

                                    Zinc                                                                                        

 

MET-009         NON DESTRUCTIVE TESTING

 

                  45. FLUORESCENT DYE PENETRANT KIT                                         

 

                        a.         Fluroscent penetrant spray type                                             - 2 Cans.

                        b.         Cleaner/Remover spray type                                                  - 2 Cans. 

                        c.         Developer spray type                                                             - 2 Cans.        

                        d.          Hand application blower                                                         - 1 No.

                                    with nozzle and dry powder

                        e.         Black light ( U. V. ) with plug etc.                                           - 1 No.

                        f.           Reflector Shade for U. V. with cables plug etc.

                   g.         Ballast ( Power Supply )                                             - 1 No

                                     for U. V. bulb mounted on kit bag

                        h.          Operating instructions brush

                                     cleaning cloth etc.

                        i.           Portable kit bag for storing all above items                            - 1 No.

                                     for demonstration.     

                        j.            Aluminum crack test piece  

                                     for demonstration

                 

                  46. MAGNETIC CRACK DETECTOR

                        1.         PERMANENT MAGNET CRACK DETECTOR 

                                    Yoke type magnetic crack detector with magnetic powder

                        2.         ELECTORMAGNETIC CRACK DETECTOR                    

                                    With Standard accessories and with red/black magnetic powder(1 Kg)

 

                  47. DYE PENETRANT KIT        

                                    Consists of Red Penetrant spray type             

                                    Cleaner spray type

                                    Developer spray type

 

MET-010         OTHERS                                                                                           

 

                  48.             Rubber Hardness Tester shore with circular dial,

                                    spanning over 360  Accuracy 1 used for soft

                                    vulcanized rubbers and soft vulcanized rubbers

                                    and soft plastic model RR  12

                  49.             Ericson Cupping Tester Model Set     : 20